Plans to Make a Mailbox Post
A handmade mailbox post adds character and charm to your home. With a variety of styles to choose from, you can create a decorative mailbox post with intricate carvings or a simple but elegant mailbox post from strong hardwoods such as maple or oak. Stain or paint your post to match your home or lawn.
Mailbox Regulations
According to the U.S. Postal Service, all residential mailbox posts must be placed 6 to 8 inches from the road or curb, and the post must measure between 41 and 45 inches from the road to the bottom of the mailbox. While the Postal Service does not regulate the height of mailbox posts, accommodate the above mailbox specifications and keep your post in good condition so mail carriers can deliver your mail without incident.
Mailbox Post
Use strong hardwoods such as oak, maple or walnut to create a sturdy mailbox post that can withstand different types of weather, including rain and heavy winds. You will need two 4-by-4-inch pieces of lumber, one for the post and the other for the mailbox arm. Because you'll have to place part of the post (at least 12 inches) into the posthole you dig to secure it properly, purchase a piece of lumber long enough to bury or cement into the ground yet still accommodate U.S. Postal Service regulations. Cut the lumber down later if you purchased too much. If adding decorative frames or awning above the mailbox, take this into consideration when purchasing lumber.
Mailbox Arm
Make the mailbox arm long enough to accommodate the length of the mailbox. Make a mark on the mailbox post for where you'll attach the arm. To attach the mailbox arm, cut 10 to 12 grooves into the post using a handsaw. Cut out these grooves to create a notch large enough to secure the mailbox arm to the post. Use two heavy-duty bolts to add more stability. Attach the mailbox to the arm using screws or nails.
Installing the Mailbox Post
Dig a hole at least three times the mailbox post diameter and a third of the post length. To allow for water drainage, line the bottom of the hole with gravel. Place the post in the hole to determine whether the mailbox reaches the regulated height. Make any adjustments before securing the post in the ground. Brace the post using small pieces of wood or clamps; fill the hole with concrete, or pack the hole with soil.
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